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by Terenoth


The show floor

by Moto

The Ultimate Case Project

2.   Preparation:

 

I tried to make this as simple as possible...  I attempted to use tools that the average person *might* have in their tool arsenal since not all of us (me included) have tool cache of "Tim Allen" proportions.  Substitute whenever needed... I used what I had available to me.  If you can get those holes cut evenly with tin snips...  Then by all means, have at it!  And as always... Click the pic for a full size pic if available. 

 

a.   Tools and Other Hardware:

 

The Weapons:
  • Ratcheting screwdriver with philips bit
  • Ruler
  • Dremel tool (or equivalent)
  • 5/16" diameter plunge cut dremel bit (Fig. 1)
  • 1/2" diameter sanding drum dremel tool (Fig. 2)
  • course and fine sanding drums (Fig. 3)
  • 1/8" drill bit (Fig. 4)
  • Drill (normal or cordless)
  • 3/16" drill bit (Fig 5)
  • Compass / protractor kit
  • Jigsaw
  • Fine-tooth jig saw blades (Fig. 6)
Fig. 1
 

MPlunge cut routing bit for Dremel tool used to bore the hole for 7/12v switch in front panel of case and to extend the pilot holes for the jigsaw.

Fig. 2
 

Sanding drum arbor for Dremel tool.

Fig. 3


Fine and course sanding drums used with the Dremel tool to remove rough edges from the blowholes and fan mounting screw holes.

Fig. 4


1/8" drill bit used with the Dremel tool for drilling the pilot holes for mouting the fans.

Fig. 5


3/16" drill bit used with the drill for getting the final hole size for the fan mounting screws and for drilling the pilot holes for the blowholes.

Fig. 6
 

Fine tooth jigsaw blades.  They are better for cutting metal and cause less vibration.

Next page: Stripping :)

 

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